Project Triathlon:
Case Study

• Humidity Control: Each zone features dedicated humidity sensors and modulating humidification/dehumidification units, maintaining precise relative humidity (RH) tailored to product and process needs.

• Pressure (Biosecurity) Control: Pressure differentials are actively managed to prevent cross-contamination. Negative pressure in the Taint Store ensures containment of tainted or returned goods, while positive pressure in storage and co-pack areas protects product integrity.

System Components

• Balanced JET Induction Systems: High-velocity induction nozzles ensure uniform air distribution, supported by medium velocity ductwork.

• Air Handling Units (AHUs): Each AHU integrates bag and panel filtration, chilled water cooling coils, modulating gas-fired heaters, humidity control modules, and supply fans with run/standby motors.

• Chiller Plant: Four R32 air-cooled water chillers with multi-circuit compressors, primary/standby pumps, automatic water treatment, and insulated buffer tank.

• Automation & Monitoring: A Trend standalone control system (AES Ltd) provides real-time monitoring, automated adjustment, and remote diagnostics for all environmental parameters.

Performance & Impact

• Year-Round Consistency: Stable temperature and humidity conditions are maintained regardless of external fluctuations, ensuring product quality and staff comfort.

• Biosecurity Assurance: Pressure management mitigates contamination risks, supporting stringent food safety standards.

• Energy Efficiency: Modular design and intelligent controls optimize energy use and facilitate future expansion.

• Operational Excellence: The solution delivers low-maintenance reliability, adaptability, and compliance with industry best practices.